Sugino Corp. - Model # UJETIII, U-Jet III

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All Categories > Flexible Caviation Washing and Chip Removal > U-Jet III > Model # UJETIII  
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Model # UJETIII U-Jet III


Cleaning Machined Parts in a washing solution with Controlled Cavitation. The U-Jet III Systems use a high-pressure water-jet - up to 1015 PSI - with a horn nozzle to create cavitation in a water washing solution with excellent results for cleaning complex machined parts.

The energy of the water flow around and through the component creates cavitation in the washing solution. The force generated by the impact and collapse of the cavitation bubbles disperses and removes all contamination and debris from complex-shaped work pieces.
Cavitation
The submerged jet of high-pressure water in the washing solution produces numerous, fine air bubbles that cause internal pressures to drop in the liquid below the saturated pressure, The force created by the collapse of the cavitation bubbles is effective in removing contamination and debris from the work piece.
Depending on the size and complexity of the part, the U-Jet III can run 30 to 100 normal cycles per hour and can typically accommodate 250,000 to 500,000 parts per year.
U-Jet III Systems are available to process larger and heavier parts and in applications with complex component requirements. U-Jet Systems can be integrated into manufacturing cells and transfer systems.
High-Pressure Water Jet Washing System with Controlled Cavitation.

The U-Jet III's triplex pump produces water-blasting pressure to 1015 psi and at a flow rate to 13 GPM through the work piece in a water solution. The cavitation created by the nozzle design drives the solution to flow through the tightest formations and thread-like passages with great force and turbulence to remove undesirable contamination to 0.01 mg. level to a reported "absolutely clean".


Product Image - U Jet III

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Dimensional Drawing

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Unit of Measure: Imperial | Metric | Both 

Specifications · Features · Robot Specification · Applications · Options

Specifications

Max. Operating Pressure

5 MPa (1015 psi)

Max. Flow Rate

45 L/min (13 GPM)

Horn Nozzle

1

Air Blow Nozzle

6

Work Piece Rotation

Servo

Size (Work Piece)

X 500 x Y 300 x Z 200 mm(19.68" x 11.81" x 7.87")

Weight (Work Piece)

10 kg (22 lbs)

Working Height (Work Piece)

Min. FL+900 mm (354 inches )

Machine Size

W 2000 (6' 7") x D 3250 (10' 8") x H 2950 (9' 8")

Machine Weight

3500 kg (7700 lbs)

Electrical Consumption

38kVA (22.4kW) (100Amp)


Features
    • The cavitation created by the high pressure water is forced through openings in the work piece and flows throughout the passages and cavities searching for contamination and debris and flushes it out with remarkable thoroughness.
    • The vortex generated at the opening of the work piece effectively cleans the internal design of the most complex shaped parts.
      • Direct Part Transfer System
        The work piece is submersed and sealed into the water washing area by the part transfer system.
      • 6-Surface Processing
        The U-Jet indexing table permits six surface cleaning of the machined part in one set-up to reduce processing costs.
      • Rapid Water Tank Fill and Discharge
        Extremely fast water-washing fill and discharge reduces cycle time, aids system cleaning and virtually eliminates the possibility of work piece contamination.




Robot Specification
      X Y Z R
    Stroke 750 mm 450 mm 450 mm 360"
      (29.52") (17.71") (17.71")
    Rapid Traverse 60 m/min 60 m/min 30 m/min 60 RPM
      (3262 IPM) (3262 IPM) (1181 IPM)
    Power 0.6 kW 0.4 kW 0.4 kW 0.2 kW
      (0.44 HP) (0.30 HP) (0.30 HP) (0.15 HP)
    Programmable Points 4000 points
    Memory back-up Flash Memory
    Position System Absolute




Applications
    • Removal of cutting fluids, chips and debris from machined parts such as cylinder heads and engine blocks.
    • Removal of cutting chips for hydraulic valve bodies.
    • Removal of casting sand.
    • Removal of resins from molded and plated pieces.
    • Removal of contaminants, chips and burrs from medical products ranging from implants to prosthetic devices.



Options
Automatic clamping device

Automatic water supply valve

Fixture

Heater

Part Detection

Program search

Remote switch box

Signal tower

Software and cable for robot communication



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